CBIES Ahotoso Nsɛso

Wɔagye atom wɔ IATF 16949, ISO series, ne CE; full-process control with PPAP and other systems, defect rate Ennu anaa ɛne 50 PPM yɛ pɛ, batch samples retained Kɛseɛ anaa ɛne afe 1 yɛ pɛ, a MTC ne amanneɛbɔ foforɔ ka ho. Aguade/batch biara kura code soronko bi, na ɛma adetɔfo tumi scan hwehwɛ nsɛm. Wɔhwehwɛ nsɛm a ɛfa nneɛma pa ho mu wɔ nnɔnhwerew 24 mu na wɔde ano aduru ma wɔ nnɔnhwerew 48 ntam, na wɔhwɛ hu sɛ wodi nneɛma a wɔde ma ho ahwehwɛde ahorow so.

Yɛne ɔman no mu ne amanaman ntam Tier 1 dadeɛ adwumayɛbea ne wɔn a wɔde nneɛma kɔ baabiara a wɔagye din no di nkitaho a ɛfa akwankyerɛ ho, na yɛhwɛ hu sɛ yɛbɛhyehyɛ nneɛma a wɔde yɛ adwuma no a ɛkɔ so daa. Yɛde>=30% production capacity, a production for incremental demand ( Ennu anaasɛ ɛyɛ pɛ 20%) a wɔasi so dua wɔ nnɔnhwerew 72 mu. Wɔde nneɛma titiriw no sie Nnafua a ɛboro anaasɛ ɛyɛ pɛ nnafua 7, na wɔde nneɛma a wɔde ma no mu ɔhaw ahorow di ho dwuma denam nneɛma a wɔde hyɛ mu bio wɔ nnɔnhwerew 48 ntam. Wɔyɛ prototype samples wɔ nnafua 7 mu, na wɔde nketewa-batch orders kɔma wɔ nnafua 15 ntam. Yɛde JIT "dɔnhwerew biara" delivery nhyehyɛe ne full-process visual tracking ma. Sɛ nneɛma a ebetumi akyɛ boro nnɔnhwerew 72 a, wɔbɔ kɔkɔ ntɛm, na wɔde akuw a wɔatu wɔn ho ama a wobedi nsakrae a ɛba wɔ ahwehwɛde mu ne asiane ahorow ho dwuma.

Yɛde yɛn adwene si mmuaeɛ a ɛyɛ adwuma yie ne multi-channel service so, yɛhwɛ sɛ ahwehwɛdeɛ mmuaeɛ berɛ a ɛnnu anaa ɛne nnɔnhwereɛ 24 yɛ pɛ, a quotation mmuaeɛ wɔ nnɔnhwereɛ 72 mu, ahyɛdeɛ ho dwumadie wɔ nnɔnhwereɛ 48 mu, na yɛde bɛkɔ wɔ nnafua 30 mu. Wɔsiesie adetɔfoɔ anwiinwii a ɛwɔ hɔ nyinaa wɔ nnɔnhwereɛ 48 ntam, na wɔde ano aduru di nsɛm akɛseɛ ho dwuma wɔ nnafua 3 ntam. Yɛde akonta so ahwɛfoɔ a wɔatu wɔn ho ama na yɛhyehyɛ multi-bere mpɔtam akuo de hwɛ sɛ ɔsom adwuma wɔ berɛ mu. Leveraging nhyehyɛe ahorow pii, yenya dijitaal management ne process visualization. Ɔsram biara nhyiam ne asram abiɛsa mu nhwehwɛmu ma ɛkɔ so yɛ adwuma yiye.

Wɔnya core raw materials firi dual suppliers a Greater than anaa equal to 30 days of safety stock, na key components wɔ>=7 days of stock. Sɛ ɛba sɛ nneɛma bo kɔ soro boro 10% a, wɔyɛ ɛka-kyɛyɛ ho nkitahodi. Yɛsan nso kyɛ production line shutdown losses ne yɛn ahokafoɔ. Wɔdi asiane ho nsɛm ho dwuma wɔ nnafua 3 ntam, na wɔde akatua di dwuma wɔ nnafua 15 ntam. Wɔde boseabɔ insurance na ɛyɛ insurance ahyɛde ahorow a wɔde kɔ amannɔne, na wɔde sikasɛm nnwinnade bɔ apam a ɛkyɛ-bɔ ho ban de brɛ asiane ahorow ase. Bio nso, yɛde akwan a wɔfa so tua sika a ɛyɛ mmerɛw ne boseabɔ bere mu mmoa ma.

Yɛhyehyɛ cross-departmental akuo a wɔatu wɔn ho ama de ahwɛ sɛ nkitahodie yie, a email mmuaeɛ wɔ nnɔnhwereɛ 2 ntam. Wɔhwɛ nneɛma a wɔkra no mu ɔsram biara, na adetɔ ho nhyehyɛe ne nnwuma mu nkɔso a wɔkyɛ wɔ asram abiɛsa biara mu no boa ma nneɛma a wɔde ma no adwumayɛ tu mpɔn. Wɔ A3-adesuakuw a edi kan-bere ahyɛde ahorow ho no, yɛde nhwɛsode ahorow a wontua hwee ma. Yɛboa OA-a egyina biakoyɛ so, na nhwɛsode ahorow no di PPAP ahwehwɛde ahorow ho dwuma, a sɔhwɛ amanneɛbɔ a edi mũ ka ho. Small-batch trial production wɔ hɔ a anyɛ yie koraa no wɔkra 50 units, na sɔhwɛ production cycle no Nnuru anaa ɛne no yɛ pɛ nnafua 15, a ɛwɔ nsakraeɛ a wɔde sesa akwan a wɔfa so yɛ adwuma a egyina adetɔfoɔ nsɛm a wɔka so.

Afe biara, yɛde nnwuma ho nkrataa fitaa, amanneɛbɔ a ɛyɛ gyinapɛn, ne EDM imel a wɔayɛ no sɛnea wɔpɛ ma de boa adetɔfo gyinaesi-. Yɛboa afɛfoɔ ma wɔtew ɛka so na ɛma adwumayɛ tu mpɔn denam nneɛma a wɔyɛ no yie, nhyehyɛeɛ mu nkɔsoɔ, ne nea ɛkeka ho so. Bio nso, yɛde label design ne production services a wontua hwee ma. Wɔde adetɔfoɔ database a nsɛm a ɛfa afã ahodoɔ pii wom ne nnwumayɛbea nsɛm nwomakorabea asi hɔ ama asetena mu dwumadie a ɛdi mũ. Adetɔfoɔ no na ɔsoa mfitiaseɛ ka a wɔbɔ wɔ nkukuo a wɔde bɛto mu no ho, berɛ a ɛka a wɔbɔ wɔ nkukuo a wɔde bɛto mu akyiri yi -ne{6}}tete a wɔde besi ananmu ne nsiesie a wɔde bɛyɛ mfeɛ 5 wɔ SOP a wɔyɛ no kɛseɛ akyi no, yɛn na yɛtua. Yɛsan nso de sɔhwɛ a wɔyɛ ne nhwɛsoɔ dwumadie a ɛdi PPAP ahwehwɛdeɛ so ma, a sɔhwɛ amanneɛbɔ ne validation data ka ho.

Yɛwɔ mmeae anan a yɛyɛ dade paipu tɔn 80,000 afe biara na yɛde nneɛma bɛboro ɔpepem 30 ma afe biara.

CBIES ayɛ nhyehyɛe a ɛyɛ pɛpɛɛpɛ a ɛfa adwumayɛ ho nhyehyɛe a ɛfa nneɛma a wɔyɛ, nhwehwɛmu a ɛyɛ papa, nneɛma a wɔde kɔ, adetɔn, ne adetɔfo som ho nhyehyɛe nyinaa ho. Yɛwɔ SOP nkrataa bɛboro 200 a wɔahyɛ da ayɛ, a yɛhwɛ sɛ anammɔn biara yɛ nea wotumi hwehwɛ, dodow, na wotumi yɛ bi, hwɛ hu sɛ wɔbɛyɛ nhyehyɛe a wɔahyɛ da ayɛ, adwumayɛ a wɔahyɛ da ayɛ, na wɔadi ho dwuma yiye.

Amanneɛbɔ nhyehyɛe a ɛyɛ pɛ wɔ dwumadibea ahorow te sɛ adwuma no sohwɛ, mfiridwuma, adetɔn, adetɔ, nneɛma a wɔyɛ, nneɛma a wɔde kɔ, adetɔfo som, ne adetɔfo sohwɛ.

OA, ERP, QMS, ne CRM nhyehyɛe ahorow a wɔde bɛka abom de ahwɛ ahu sɛ nsɛm a ɛkɔ so wɔ bere a ɛyɛ nokware-bere mu a ɛnyɛ den.

Dashboards, dapɛn dapɛn nhyiamu, ne intanɛt so dwumadie akyidie a wɔde bedi dwuma de ahwɛ sɛ wɔbɛyɛ nnwuma yie wɔ nnwumakuo ahodoɔ mu.

Di ahyɛdeɛ a wɔdi ho dwuma dodoɔ, nkɔsoɔ a ɛba wɔ nneɛma a wɔyɛ mu, ne mmuaeɛ a ɛnteɛ akyi, a wɔde KPI aboboano kɔkɔbɔ asisi hɔ sɛ wɔbɛhwɛ na wɔabrɛ asiane ase. Fa KPI titire 12 di dwuma de hunu na di nea firi mu ne asiane ahodoɔ so yie.

Bere ankasa -bere a wɔda no adi wɔ nneɛma a wɔyɛ, nhwehwɛmu a ɛyɛ papa, ne nneɛma a wɔde kɔ baabiara tebea ho, a ɛma wotumi si gyinae ntɛmntɛm-.

MTC, 3.1 adansedi nkrataa, ne hardness/roughness/dimension sɔhwɛ amanneɛbɔ ka nneɛma a wɔde kɔ no ho, na ɛhwɛ hu sɛ wobetumi ahwehwɛ mu koraa.

Boaboa nhyehyɛe mu nkɔso ho nyansahyɛ bɛboro 30 ano fi adwumayɛfo a wɔwɔ anim hɔ ɔsram biara. Sɛ woyɛ nhwehwɛmu wie a, fa nyansahyɛ ahorow a ebetumi aba di dwuma na ama woanya nkɔso a wɔsan yɛ no mpɛn pii. Metrics te sɛ nyansahyɛ dodoɔ, agyedeɛ dodoɔ, ne dwumadie kyinhyia nyinaa yɛ dodoɔ.

Daa kɔ akontabuo a ahyehyɛdeɛ te sɛ SGS ne TUV yɛ de hwɛ sɛ nhyehyɛeɛ no bɛkɔ so atu mpɔn.

Kyerɛw nhwehwɛmu a ɛho nhia, nneɛma a wɔakora so a ɛboro so, ne akwan a ɛnyɛ adwuma yiye na ama nneɛma a wɔde di dwuma no atu mpɔn no ara kwa.

Tew nhwehwɛmu a wɔyɛ no mprenu so, ma nneɛma a wɔde asie ne nneɛma a wɔyɛ ho nhyehyɛe nyɛ papa, tew ɛka tẽẽ ne nneɛma a wɔsɛe no so.

Daa hwehwɛ nneɛma a wɔtɔn, nneɛma a wɔsɛe no dodow, ne nneɛma a wɔsɛe no mu, na yɛ nhyehyɛe a ɛma nkɔso a wɔatoto-loop.

Nnwuma ne mfiridwuma akuw kɔ so yɛ akwan foforo a wɔbɛfa so atew ɛka so, ama adwumayɛ atu mpɔn, na ama nneɛma a wɔyɛ no ayɛ papa.